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eCommerce Packaging

Packaging that ships well and arrives beautifully

Australian-made mailer boxes, shipping cartons, inserts and branded packaging for online retailers, Direct to Customer (DTC) brands, subscription boxes, 3PLs and fulfilment centres built to protect the product and elevate the unboxing.

Australian-made in Brisbane
Recyclable options
Scales with demand
Mailer Box · CMYK Print
SIZE M
Custom printed ecommerce mailer boxes with inserts
▮▮ ▮ ▮▮▮ ▮ ▮▮Mailer Box + Inserts
CUSTOM MAILER BOXES SHIPPING CARTONS SUBSCRIPTION BOX PACKAGING DTC PACKAGING 3PL PACKAGING RECYCLABLE OPTIONS AUSTRALIAN MADE
How eCommerce actually works

Packaging made for the way eCommerce actually works

eCommerce packaging has to do more than look good in a photo. It needs to protect the product, fit the order correctly, reduce movement in transit, support warehouse packing speed and make the customer feel confident when they open it. Pakko works with online retailers, subscription businesses, 3PLs, fulfilment centres, retail brands and wholesale suppliers that need practical, reliable and repeatable packaging.

Our eCommerce packaging can support:
Custom mailer boxes
Postage boxes
Shipping cartons
Subscription box packaging
DTC packaging
Branded delivery boxes
Product inserts
Protective dividers
Retail-ready eCommerce packaging
Warehouse & fulfilment packaging
Gift & promotional packaging
Multi-SKU packaging programs
Self-locking

Custom mailer & postage boxes

Mailer boxes are one of the most popular eCommerce formats — strong, self-locking and presentation-friendly. Custom sizes, materials and print finishes to suit your product, brand and shipping requirements.

Kraft mailer boxesWhite mailer boxesCustom printed mailer boxesInside & outside printFull-colour CMYK printMinimalist one-colour printCustom insertsProduct dividersLetterbox-friendly sizingSubscription box formatsRetail & gift-ready finishes
Freight-ready

Shipping cartons for fulfilment

Not every order needs a branded mailer box. For many businesses, the real need is a strong, right-sized shipping carton that protects stock, improves packing efficiency and reduces freight waste.

Regular slotted cartonsCustom-size cartonsHeavy-duty cartonsSingle & double-wall boardPlain or printed cartonsCartons for bulk dispatchCartons for 3PL / fulfilmentFragile / heavy / multi-item ordersPalletising & storage design
Custom printed ecommerce mailer boxes for beauty products
Colourful custom printed ecommerce mailer boxes
Shipping cartons with protective cardboard dividers
Shipping cartons packed with divided glassware

Right-sized boxes mean less damage, less void fill, less freight waste

A box that's too large needs extra void fill and can increase freight costs. A box that's too weak leads to damage, returns and unhappy customers. A box that's hard to pack slows down warehouse teams. Pakko helps you review:

Product dimensions
Product weight
Order combinations
Fragility
Courier & delivery requirements
Packing speed
Palletisation
Void fill usage
Storage space
Brand presentation
Repeat order requirements
Be remembered

Packaging for brands that want to be remembered

For online brands, packaging is often the first physical experience a customer has with the business — a well-designed box can make the order feel premium, thoughtful and shareable.

Beauty & skincareFashion & apparelHealth & wellnessFood & beverageCandles & fragranceHomewares & lifestyleTech accessoriesPet productsGift boxesSubscription boxesPR & influencer packsCorporate giftingRetail & wholesale dispatch

Built for 3PLs & fulfilment centres

Fulfilment teams need packaging that's easy to store, easy to pack and consistent across repeat orders. For larger accounts, Pakko can help create a more structured packaging range so your team isn't relying on random carton sizes or last-minute substitutions.

Standard carton ranges
Custom carton suites
SKU-based packaging systems
Right-sized carton programs
Branded & unbranded options
Packing inserts
Divider systems
Pallet-friendly carton sizing
Repeat supply planning
Packaging for multiple clients or brands
Local & proud

Australian-made eCommerce packaging

Manufactured locally in Brisbane and supplied Australia-wide. Local manufacturing gives your team more visibility, better communication and greater control over repeat supply than relying only on imported packaging.

Local supportClear communicationFaster problem solvingCustom sizes & structuresDesign & sampling supportRepeat-order consistencyAustralian-made supplyReduced offshore delays
Better materials

Recyclable, fibre-based packaging

Customers are paying closer attention to packaging waste. Pakko offers recyclable fibre-based options and can discuss FSC options, board grades and documentation to support your sustainability, procurement and ESG requirements. Designed to reduce:

Oversized cartonsExcess void fillUnnecessary plasticPoor product fitDamaged ordersHard-to-recycle combos
Print & presentation

Custom print that performs in transit

Whether your brand needs a clean kraft mailer, a premium unboxing experience or a practical branded carton, Pakko can help design packaging that feels considered and still performs.

Logo printingFull-colour artworkInside box printOutside box printProduct instructionsQR codesBarcodesBatch / SKU infoHandling instructionsCampaign messagingSubscription box themesRetail-ready graphics
01

Startups

Packaging structure, sizing, sampling and short-run requirements for newer brands where suitable.

02

Growing brands

We help refine packaging so it becomes more consistent, more cost-effective and easier to reorder.

03

Larger accounts

Repeat supply, multi-SKU packaging, custom specs, documentation and scalable production planning.

Compare formats

Mailer Box vs Shipping Carton, which one is right for you?

Custom white mailer boxes for ecommerce ordersMailer Box

Mailer boxes

Self-locking, one-piece boxes designed for small to mid-sized products, retail-style presentation and a strong unboxing moment. Lighter-duty than a shipping carton, and better suited to branded, direct-to-customer orders where the box itself is part of the experience. Typically single-wall board, printed inside and out, with tuck or crash-lock closures that need no tape.

Custom shipping cartons packed with protective void fillShipping Carton

Shipping cartons

Built for freight and courier handling heavier, multi-wall corrugate construction that protects larger, heavier or multi-item orders through the delivery network. Less focused on retail presentation, more on strength, stacking and drop protection. The right choice for bulk, palletised or B2B shipments where survivability matters more than unboxing theatre.

Packaging type
Best for
Pakko angle
Custom mailer boxes
DTC brands, unboxing, subscriptions
Branded, self-locking, custom sizes
Shipping cartons
Freight, dispatch, bulk eCommerce orders
Strong, practical, right-sized
Letterbox-friendly boxes
Small products, subscriptions, samples
Slim formats to reduce failed deliveries
Printed cartons
Brand recognition & customer experience
Logo, QR code, instructions, campaign print
Inserts & dividers
Fragile, premium or multi-item orders
Better product fit and less movement
3PL carton suites
Fulfilment centres and warehouses
Consistent carton range for packing speed
Kraft eCommerce boxes
Natural, minimal, sustainable look
Recyclable fibre-based options
Retail-ready eCommerce packaging
Brands selling online and wholesale
Presentation and shipping performance together
Why eCommerce businesses choose Pakko

Brand and logistics, considered together

Australian-made

Manufactured from Brisbane, supplied Australia-wide — better communication, faster support.

Custom sizing

Packaging around your actual products, not generic box sizes.

Brand + logistics together

Print, structure, freight, packing speed and customer experience — considered together.

Practical design support

Board grade, flute, inserts, dividers, artwork and keylines.

Repeat supply

Repeatable packaging systems that support stock control and operational consistency.

Sustainable options

Recyclable fibre-based packaging, FSC options and documentation available.

Founder-led care

Enterprise capability with a team that understands packaging’s role in customer experience.

From the shop

Mailer boxes & shipping cartons

Ready-to-order eCommerce packaging — self-locking mailer boxes and freight-ready shipping cartons, direct from the manufacturer. No minimum orders.

View full shop
Pakko a white mailer box photoMailers

White Mailer Box - TSW-W1SO7 

380 x 330 x 95mm. Self-locking, one-piece mailer box in white board — strong, presentation-friendly and ready for branding.

From, per bundle
$54.00
Add to Cart
Pakko a kraft mailer box photoMailers

Kraft Mailer Box - TSW-BB06

380 x 315 x 50mm.  Natural kraft mailer box for a minimal, sustainable unboxing look. Self-locking, no tape required.

From, per bundle
$49.00
Add to Cart
Pakko a printed mailer box photoMailers

Flat Mailers - FLATSMLB

178 x 100 x 15mm.  Flat mailers in a brown kraft finish, ideal for ecommerce businesses seeking a secure, stylish packaging solution

From, per bundle
$15.00
Add to Cart
Pakko a shipping carton photoShipping

RSC - A4 SHORT 

305 x 217 x 200mm. The standard shipping carton — single-wall board built for courier handling, storage and bulk dispatch.

From, per bundle
$22.00
Add to Cart
Pakko a heavy-duty carton photoShipping

Kraft RSC - A3 CARTON

430 x 302 x 260mm. The standard shipping carton — single-wall board built for courier handling, storage and bulk dispatch.

From, per bundle
$38.00
Add to Cart
Pakko a custom carton photoShipping

White RSC - 24X330/1

353 x 235 x 158mm. The standard shipping carton — single-wall board built for courier handling, storage and bulk dispatch.

From, per bundle
$36.00
Add to Cart
Ready to quote

What information do we need to quote?

Product dimensions
Measure the packed product’s length, width and height in millimetres, including any protective wrap.
Learn more \u2192
Product weight
Give us the fully packed weight so we can size board strength and quote freight accurately.
Learn more \u2192
Quantity required
Share units per order and expected monthly volume so we can price the right run length.
Learn more \u2192
Number of SKUs
List how many product variants need packaging so we can plan tooling and stock-holding.
Learn more \u2192
Preferred box style
Mailer, carton, rigid box or custom — tell us any style you like, or want to move away from.
Learn more \u2192
Plain or printed packaging
Let us know if you need brand printing, or a plain box for internal / dispatch use.
Learn more \u2192
Artwork requirements
Print-ready artwork, design support, or just a logo placement — this shapes lead time and cost.
Learn more \u2192
Insert or divider requirements
Note if products need separation, cushioning or a branded insert inside the box.
Learn more \u2192
Shipping method
Courier, freight pallet or 3PL dispatch — this affects carton strength and labelling.
Learn more \u2192
Storage or palletising requirements
Tell us if boxes need to flat-pack, stack on pallets, or fit a warehouse footprint.
Learn more \u2192
Repeat order frequency
One-off run or recurring supply — repeat orders can unlock better pricing and stock-hold options.
Learn more \u2192
Sustainability / procurement requirements
Recyclable fibre, FSC certification or compliance documentation — flag these early to match materials.
Learn more \u2192
FAQ

Frequently asked questions

What is eCommerce packaging?

eCommerce packaging is packaging used to ship products sold online. It can include mailer boxes, postage boxes, shipping cartons, satchel alternatives, inserts, dividers, product protection and branded packaging used for customer deliveries.

Does Pakko make eCommerce packaging in Australia?

Yes. Pakko manufactures custom eCommerce packaging in Brisbane and supplies businesses across Australia.

What is the best packaging for an online store?

The best packaging depends on the product size, weight, fragility, shipping method and customer experience you want to create. Many online stores use custom mailer boxes, shipping cartons, inserts or a combination of branded and plain packaging.

What is the difference between a mailer box and a shipping carton?

A mailer box is usually a self-locking box often used for branded eCommerce orders and unboxing experiences. A shipping carton is generally used for freight, bulk dispatch, heavier products or orders where protection and transport efficiency are the main priorities.

Can Pakko make custom mailer boxes?

Yes. Pakko can manufacture custom mailer boxes in different sizes, board types and print styles. Options may include kraft, white, full-colour print, internal print, custom inserts and product dividers.

Can eCommerce packaging be printed with my brand?

Yes. Pakko can print logos, artwork, product information, QR codes, barcodes, campaign messaging and handling instructions on selected eCommerce packaging formats.

Can Pakko help reduce postage or freight costs?

Pakko can help design right-sized packaging that reduces unnecessary space, void fill and oversized cartons. This may help improve freight efficiency depending on your courier, product and delivery requirements.

Can Pakko supply packaging for subscription boxes?

Yes. Pakko can manufacture subscription box packaging, including custom mailer boxes, printed boxes, inserts, dividers and campaign-based packaging.

Can Pakko supply packaging for 3PLs and fulfilment centres?

Yes. Pakko can support 3PLs, fulfilment centres and warehouses with standard carton ranges, custom carton suites, branded packaging, unbranded packaging and repeat supply programs.

Is Pakko’s eCommerce packaging recyclable?

Pakko offers recyclable fibre-based packaging options. FSC options may also be available depending on the board grade, product and project requirements.

What industries use Pakko’s eCommerce packaging?

Pakko can support beauty, skincare, fashion, apparel, wellness, food and beverage, candles, homewares, technology accessories, pet products, gifting, subscription boxes and other online retail categories.

What information do I need for an eCommerce packaging quote?

To quote your packaging, Pakko needs the product dimensions, product weight, quantity, box style, print requirements, artwork, inserts or dividers, shipping method and repeat order requirements.

Let's get packing

Ready to improve your eCommerce packaging?

Speak with Pakko about custom mailer boxes, postage boxes, shipping cartons, subscription packaging and packaging for fulfilment operations.

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